Understanding Customer Needs
Tube manufacturers require high quality raw material inputs in quick time
for efficient tube manufacturing. It is here that we have the advantage
of understanding the exact requirements of customers and so we provide for
their needs in quick time without compromising on quality. At Garg Tube
Ltd., a coherent system has been implemented for understanding the micro
stated and impelled needs of the customers and then ensuring their
fulfillment through efficient design & production. We have the
capability to respond to the most complex demands of customers in very short
lead times.
Manufacturing & Processing
Our manufacturing process utilize the latest technology and modern equipments for
producing high quality ERW Pipes
1.
Slit Preparations
HR Coils are slitted to predetermined widths for each size of pipe and
thickness. Slitted coil is uncoiled at the entry of ERW mill and the ends
are sheared and welded one after another to make it single endless strip.
2.
Forming
Slitted coils are initially formed into U shape and then into a cylindrical
shape with open edges using a series of forming rolls.
3.
Welding
The open edges are heated to the required temperature through high
frequency low voltage high current and press welded by forge rolls making
perfect and strong butt weld without filler materials.
4.
Debeading
Weld flash on top and inside (if needed) is trimmed out through carbide
tools.
5.
Seam Annealing
Whenever required, welding portion and heat affected zone is put to
normalizing with medium frequency normalizer and then cooled down in air
cooling bed.
6.
Sizing & Cutting
After water quenching, slight reduction is applied to pipe with sizing
rolls to give them desired accurate outer diameter.
7.
Facing and Beveling
The pipe ends are faced and beveled by the end facer. All the processes are
continuous with auto arrangements. These plain ended tubes go for further
processing as per the customer need like galvanizing, black varnishing etc.
8.
Packing
Finished pipes are bundled in desired number of pieces as per customer's
requirement and packed properly to ensure freshness till delivery.
Enhancing Skill & Knowledge of Workforce
We have always recognized the skill and experience of our employees at all
the levels and every employee working in the organization is given an equal
opportunity to grow through various developmental programmes &
trainings. We ensure that our employees find suitable placement in the areas
of individualized interests like production. Maintenance, QAQC, Commercial,
Marketing etc. This ensures the best output from every individual.
Social Responsibility
Providing value-based services extends not merely to the provision of high
quality products but also to the implementation of a system which benefits
society & encourages sustainability. Social responsibility is a guiding
principle of all our business practices. Through various initiatives and
drives we aim to provide sustainable value-based resources to societies.
As part of our social responsibility we aim to :
- Take good care of the environment around us
- Plant tree saplings to re-energize wastelands & create green
cover
- Organize awareness drives among people for family planning, literacy
and safe & healthy working environment